Texas Cut and Sew

Gemini CAD software for designing, nesting and cutting.

CNC Cutting & CAD Development Solutions

Precision, Efficiency, and Innovation—From Concept to Cut

At Texas Cut & Sew (TCS), we deliver end-to-end digital manufacturing solutions, combining advanced CAD developmentpattern digitization, and CNC cutting under one roof. By integrating industry-leading software tools with high-precision CNC cutting systems, we help customers move seamlessly from concept and prototype to scalable production.

We support a wide range of industries—including aerospace, automotive, medical, military, tactical, and industrial products—with solutions designed to reduce waste, increase accuracy, and accelerate time to market. With 15+ years of hands-on manufacturing experience, our team understands not just how to cut parts, but how to design them for real-world production.

Integrated CAD & Digitization Services

Design It Right Before You Cut It

Before material ever touches the table, our CAD and digitization services ensure your patterns are optimized for accuracy, efficiency, and repeatability.

Creative Studio – CAD Design & Product Development

Our Creative Studio CAD services support full product development and pattern engineering, allowing us to:

  • Create or refine digital patterns from concept

  • Optimize designs for CNC cutting and production scalability

  • Develop clean, production-ready files with accurate tolerances

  • Improve yield, nesting efficiency, and material utilization

  • Support prototyping, revisions, and pre-production validation

This service is ideal for customers who need engineering-grade patterns, not just artwork or basic layouts.

Digitizer Expert – Pattern Digitization & Optimization

For customers with existing physical patterns, our Digitizer Expert services convert them into precise digital files ready for CNC cutting:

  • Convert physical templates into accurate digital patterns

  • Clean up legacy or inconsistent pattern sets

  • Grade, edit, and verify dimensions

  • Standardize files for repeatable production

  • Prepare files for automated nesting and cutting

Together, Creative Studio and Digitizer Expert ensure your designs are cut-ready, scalable, and production-proven.

Why Choose Our CNC Cutting Services?

Unmatched Precision

Our CNC cutting systems deliver micrometer-level accuracy, ensuring consistency across every cut—whether you’re producing prototypes or high-volume runs.

Versatility Across Materials

We cut a wide range of materials, including:

  • Technical textiles & fabrics

  • Foam & padding

  • Leather & vinyl

  • Rubber & composites

  • Industrial and specialty materials

Complex geometries, tight tolerances, and layered builds are handled with ease.

Speed & Production Efficiency

Automated CNC cutting significantly reduces lead times, minimizes errors, and improves throughput—helping you meet tight schedules without compromising quality.

Reduced Waste & Lower Costs

By combining CAD-optimized nesting with CNC precision, we reduce material waste and improve yield—saving you money while maintaining consistent output.

Our End-to-End CNC Cutting Process

1. Design, CAD & Digitization

We begin by developing or digitizing your patterns using professional CAD tools, ensuring files are optimized for cutting accuracy and efficiency.

2. Material Sourcing & Preparation

We assist with material selection and preparation, accounting for thickness, flexibility, grain direction, and performance requirements.

3. CNC Cutting & Production

Using high-precision CNC cutting equipment, we execute each cut exactly to specification, delivering consistent, repeatable components.

4. Quality Control

Every part undergoes quality checks for accuracy, consistency, and material integrity before moving downstream in production.


CNC Cutting for Diverse Industries

  • Aerospace: Precision-cut components for advanced applications

  • Automotive: Interior, upholstery, and technical parts

  • Medical: Accurate cutting for medical textiles and equipment

  • Military & Tactical: Durable, high-performance components for demanding environments

  • Custom & Industrial Products: From prototypes to production runs


Streamline Your Production—From File to Finished Cut

Whether you’re developing a new product, refining an existing design, or scaling into full production, TCS provides a single partner for CAD development, digitization, and CNC cutting. Our integrated workflow reduces handoffs, minimizes errors, and accelerates production timelines.

Design smarter. Cut cleaner. Scale faster.


Ready to Get Started?

If you’re ready to elevate your products with professional CAD services and precision CNC cutting, we’re here to help.  Contact us today at (972) 971-0110 or send us a message to discuss your project and learn how we can assist with your CNC cutting needs.

Texas Cut and Sew – Quality Craftsmanship in the Lone Star State